Technical Information


AM Basics & Station Setup

Class E Overview and
Theory of Operation

Output Circuit Values & MOSFET ratings

High Power & Harmonic Reduction

Device Protection

Testing & Tuning Procedures

Modulators & Power Supplies

Design Tools

Construction Projects

Construction Overview

Simple 400 Watt
RF Amp for
80 meters

VFO for 160 & 80 meters

Using a lower power
transmitter as an
RF source (A to D converter)

Pulse Width Modulator and power supply

24 MOSFET RF Amplifier - Step by Step

Analog Modulator (Class H) and power supply

Overall Schematic of a complete modulator/power supply

Class E Kits
and Parts

Radio Engineering Associates

Technical Support

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This is a 24 MOSFET Class E RF Amplifier, covering the 80 and 160 meter amateur radio bands.

The amplifier is constructed in 4 6-MOSFET modules and uses IXDD414 digital gate drivers. Each gate driver drives 2 MOSFETs.

A single 1500pF multilayer ceramic capacitor is used per module as the shunt capacitor when operaing on 80 meters. An additional 1500pF capacitor is switched in (using small relays) when operating on the 160 meter band.

2 coils are used, one for 80 meters and an additional coil for 160 meters, which is shorted out by a relay when operating on 80 meters.

The tuning capacitor has sufficient range to cover both bands. 2 loading capacitors are used to provide sufficient capacitance for 160 meters. A fixed capacitor could also be used, if the device can handle the high RF current.


Pictures of the various construction steps for the 24 MOSFET RF Amplifier

Click on any picture to see a bigger image.

The Beginning Phases of Construction

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Heat sink drilled with some parts mounted.

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The source bus ready to be soldered to the MOSFET sources.

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Good closeup of a module showing the drain bus and shunt capacitor.

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The drivers are mounted, ready to be soldered.

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Drivers soldered to gate pins, driver bypass caps, drain transzorbs.

Further into the construction

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Closeup of the drivers, terminating resistors and connections to the driver input pins.

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Starting the output transformers (1:1 ratio).

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The secondary winding is run through the cores first.

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The primary windows are cut and bent. They should all be exactly the same.

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The primary windows are inserted into the cores to form transformers.

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A good shot showing all of the transformer connections. It is very important for the transformers to be connected properly to ensure proper combination of the class E modules.

Finally Assembly and Completion

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Closeup showing the shunt capacitor bandswitch relays. The shunt capacitors are soldered directly to the relays, and the relays are soldered to the drain bus through a piece of copper. This is done to minimize the inductance in the shunt capacitor path to ground.

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In my implementation, each module has its own 12V switching regulator for the drivers. You do not have to build it this way. You can use a single 12V 15A supply or thereabouts, and it will work just fine. The 12V supply for the drivers may be left on all the time. It does not need to be switched off between transmissions, and is probably best left on.

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The underside showing the driver power supply transformers.

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View of the RF deck from the top. The 160 meter coil is to the right, and the 160 meter coil relay is visible just underneath the 160 meter coil.

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Another view of the completed RF deck. The variable capacitor to the far right is an additional loading capacitor in parallel with the main loading capacitor.